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FeNi (HF)

FeNi (Iron Nickel) alloy powder is typically an alloy powder with a nickel content between 10% and 90%. The ratio of iron to nickel can be adjusted within a large range, and it exhibits corrosion resistance, oxidation resistance, heat resistance, and wear resistance characteristics. Near-spherical or spherical powder with controllable morphology can be obtained via different powder making processes such as water atomization, gas atomization. Combining premium soft magnetic properties, uniquely high controllable thermal expansion behavior, good mechanical properties and a high degree of design ability in chemical and process performance, FeNi alloy has become a high-end functional material.

Soft Magnetic Powders

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Core Characteristics

  • Low oxygen content:
  • Spherical shape, smooth surface, good flowability
  • Uniform particle size distribution
  • High melting point and heat resistance

Applications

Powder Cores

  • Soft magnetic cores
  • Molding chokes

Components

  • 3C integrated electromagnetic components
  • EMI shielding 
  • New energy vehicles
  • Communication electronics

Chemical Composition (wt%)

Element

Ni

Others

Fe

O

C

P

S

Content (wt%)

47 - 52

≤0.05

≤0.008

≤0.005

≤0.005

Bal

Frequently used particle size: D50: 22µm / 25µm for powder cores;  6µm / 9µm /11µm for chokes

 

Gas FeNi50 (Hi-Flux)Typical Properties

Properties

Perm.*

e)

Loss*

(mW/cm3)

App. Density

(g/cm3)

Tap Density

(g/cm3)

Flowability

(s/50g)

Laser Particle Size (µm)

D10

D50

D90

Scope

35 - 65 ≤260

>4.3

4.5 – 5.1

≤25

3 - 15

10 - 50

25 - 80

 *Testing conditions: Annealed toroidal core-OD14*ID8*H4mm @1000Gs, 50Hz.

Customization Available

Customization Available