Non Vacuum Gas Atomization Equipment

Non-vacuum gas atomization powder production equipment relies on the core aerodynamics design, molten metal is poured into a preheated tundish, and then regulated through a flow guide tube with a specific aperture diameter into a high-pressure inert gas atomizer. High-velocity inert gas jets instantly shatter the molten metal stream into micron-sized droplets. During the falling and cooling process, these droplets rapidly solidify into micron-scale spherical or spheroidal powder particles under the action of surface tension, which are subsequently sieved and classified to produce metal powders with different particle size distributions.

Key word:

Category:

Powder Atomization Equipment

+86 13600274271

Product Inquiry

Non-Vacuum Melting Gas Atomization System Applications

Mainly used for producing general-purpose spherical alloy powder materials like iron based alloys, widely applicable for advanced manufacturing processes including press sintering, thermal and cold spraying, brazing repair, metal injection molding, and extensively utilized in electronics, semiconductors, home appliances, automobiles, new energy, and other fields.

Main Components

It consists of a melting furnace, a holding tundish, a high-pressure gas-coupled atomizer, a gas pressure regulator and gas supply system, an atomization tower, a closed-circuit cooling tower, a cyclone powder collection system, a bag filter and an electrical control system, etc.

Technical Properties

High yield of atomized powder.
Customizable high and low pressure atomizers suit various working conditions
High production efficiency, low comprehensive energy consumption:
High powder sphericity and low irregularity
Low production cost
Simple and safe HMI system operation
High degree of automation
Environmental friendliness
Customizable process, EPC turnkey delivery

Technical Parameters

Item	Description (Parameter)
Furnace Capacity	250kg, 500kg, 1000kg, Customizable upon request
Power Consumption	360 – 700KW
Water Atomization Pressure	2MPa – 8MPa(Customizable optimal atomization pressure based on gas supply conditions)
Maximum Melting Temperature	1750 °C